Transponder key replication

ABSTRACT

A method for replicating a transponder key is disclosed. A first device reads a transponder code from a transponder key; captures bitting characteristics of the transponder key; and transmits the transponder code and the bitting characteristic of the transponder key to a remote location. An internet compatible device receives the transmitted transponder data and communicates it to a transponder duplication device at the remote location.

CROSS REFERENCES TO RELATED APPLICATIONS

This application claims the benefit of U.S. application Ser. No.14/215,904, filed on Mar. 17, 2014, which claims the benefit of U.S.Provisional Application No. 61/794,886, filed Mar. 15, 2013. thecontents of which are incorporated by reference herein as if sullysetforth.

BACKGROUND

Theft deterrent systems in today's automobiles have evolved to includethe use of “High Security” keys. Such keys include transpondertechnology that require an electronic “handshake” with the automobileand, in many cases, a more sophisticated “side-mill” key cut instead ofthe more familiar “edge-cut”. Most duplication equipment found inhardware stores and in department stores offering key cutting servicesis not capable of machining these side-mill key cuts. Also, duplicationequipment found in hardware stores, locksmith shops, car dealerships,etc may extract a transponder code from a key and may then program areplacement transponder with the extracted code. The duplicationequipment may finally cut a key on site in accordance with the “bitting”characteristics found by “tracing” the key being duplicated or byentering a key code that has been purchased from a key code serviceprovider. Such a replication process requires the business providing theduplication service to own or to have immediate access to theduplication equipment referred to above.

This on site replication process is prohibitively expensive.Accordingly, a less expensive alternative to this on site replicationprocess is desired. Examples of the state of the art can be found in USPublished Application 2012/0154127 A11 and the 2013 ComprehensiveCatalog from Strattec. These documents are incorporated herein by way ofbackground to the current difficulties that are solved by the presentinvention.

SUMMARY

A method and apparatus for replicating a transponder key is disclosed.The transponder replication device includes an antenna that reads atransponder code from a transponder key; a camera, wherein the cameracaptures a bitting characteristic of the transponder key blade; astabilizer that secures the transponder key in place while the cameracaptures the bitting characteristic; a memory device for storing thetransponder data; means for transmitting the transponder code and thebitting characteristic of the transponder key blade to a remotelocation; and, a remote communication device that is compatible with theinternet communications device that receives the transponder data andtransmits it to a transponder duplication device at the remote location.

BRIEF DESCRIPTION OF THE DRAWING(S)

FIG. 1 illustrates one form of a transponder key replication device;

FIG. 2 shows the transponder key replication device of FIG. 1 with atransparent lid;

FIG. 3 is an exploded view of the components of the transponder keyreplication device;

FIG. 4 is an exploded view of the key stabilizer;

FIG. 5 is a sectional view of the transponder key replication device;and

FIG. 6 illustrates one form of the back of the transponder keyreplication device of FIG. 1.

DETAILED DESCRIPTION

The invention will be described with reference to the Figures in whichlike reference numbers represent the same or similar elements.

It has been found that a bifurcated replication process may be employedto provide the desired transponder in a less expensive manner. In thisprocess, there is a vendor location where the transponder information iscollected and a second location where that information is applied. Inthe contemplated process, the duplication process is performed at avendor's premises, that information is transmitted to a remote facilitywhere a duplicate blank key is programmed with an extracted transpondercode and physically cut with the bitting characteristics of the originalkey.

The device that captures the original transponder code preferablytransmits that information to the remote location for processing. Oncethe information is at the remote location, software applies thisinformation to create a new transponder key to be cut and programmed.Once cut and programmed, the key is preferably shipped to the vendor'scustomer.

With reference to FIG. 1, the transponder key 105 to be replicated isplaced inside the transponder key replication device 100 via a slot 110.

FIG. 2 is an example of the transponder key replication device with atransparent lid. The transponder key 205 is placed inside thetransponder key replication device 200. The transponder key 205 fits inthe center of slot 210. The slot 210 has an antenna 215 which surroundsthe slot 210. The antenna 215 works in conjunction with a program board(not shown in this Figure) to read a transponder code of the transponderkey 205. As the transponder key 205 is inserted into the transponder keyreplication device 200, it fits into a stabilizer 220. The stabilizer220 is shown in further detail in FIG. 4 below. The transponder key 205fits into slot 210 and slides down through the stabilizer 220 until ithits the stopper 230. The stabilizer 220 keeps the transponder key 205in place while a camera 225 (shown in further detail in FIGS. 3 and 4below) takes a picture of the transponder key 205 and the antenna 215reads the transponder code.

With reference to FIG. 3, there is shown is an exploded view of thetransponder key replication device 300. The transponder key replicationdevice 300 includes an outer shell 301 and a bottom 340. The outer shell301 includes a slot 310. The bottom 340 of the transponder keyreplication device 300 includes notches 342. The notches 342 in thebottom 340 provide support for the mounting plate 330. The mountingplate 330 has three pieces 331, 332, and 333, each of which has its ownfunction. The first piece 331 is used to mount the camera 325. Thesecond piece 332 is a screen to block light. The second piece 332includes a light hood 332(a) and a slit 332(b) to hold the antenna 315in place. The third piece 331 has two notches to hold the antenna 315 inplace. In between the second piece 332 and the third piece 333 are twoLight Emitting Diode (LED) lights 335. The LED lights 335 project lightonto the transponder key 305 to allow the camera 325 to photograph thebitting characteristics on the transponder key 305 blade. The stabilizer320 includes a front piece 321 and a back piece 322. The front piece 321fits into the back piece 322 so that the front piece 321 encloses thesprings (shown in further detail in FIG. 4 below) attached to the backpiece 322. The back piece 322 includes the stopper 230. The front piece321 includes a slot 323 to accept the stopper 230 when the front piece321 and back piece 322 are joined together to form the stabilizer 320.

The program board 350 in FIG. 3 preferably includes sufficient memory tostore the data from multiple transponders and a communications modulefor communicating in know internet protocols. The information frominterrogated transponders is stored in memory until the unit is returnedand is confirmed to be operating properly. As noted in the background,it is not unknown to have data errors in such an endeavor. Once theinformation is communicated over the internet to the productionfacility, the data is loaded into the memory of the reproduction unitwhich will function in much the same manner as the devices that are usedto produce duplicate keys at a single site. Through the disclosedinvention, an investment in the production equipment is no longernecessary since that function is centralized.

When the new transponder is ready it can be tested in the vehicle, andif there is any difficulty with its operation, it may be compared to thepreviously stored data in the memory of the program board 350.

FIG. 4 is an example of the transponder key inserted in the stabilizer.The transponder key 405 is inserted into the back piece 422 of thestabilizer through the antenna 415. The transponder key 405 slidesthrough springs 470 and 475 of the back piece 422 of the stabilizer andrests on the stopper 424. The springs 470 and 475 keep the transponderkey 405 in place. The side springs 475 center the transponder key 405 inthe stabilizer to ensure that the camera 425 gets an accurate picture ofthe bitting characteristics 480. The front spring 470 pushes thetransponder key 405 as far back as possible to keep the transponder key405 steady. The antenna 415 reads the transponder code off thetransponder key 405 and the camera 425 captures an image of the bittingcharacteristics 480 on the transponder key 405 blade. The LED lights 435provide adequate light for the camera 425 to capture the image of thebitting characteristics 480 on the transponder key 405 blade.

FIG. 5 illustrates an example inside configuration of the transponderkey replication device. The transponder key replication device 500includes slot 510. As the transponder key (not shown) is inserted intothe transponder key replication device 500, it fits into the springs ofthe stabilizer (front piece 521 and back piece 522). As illustrated inFIG. 5, the front piece 522 of the stabilizer is black, which is neededto provide sufficient contrast for the camera 525. The LED lights 535project light onto the transponder key (not shown) to allow the camera525 to photograph the bitting characteristics on the transponder keyblade. The back of the transponder key replication device 500 has aconnector 585 (shown in more detail in FIG. 6).

FIG. 6 is an example of the back of the transponder key replicationdevice. At the back of the transponder key replication device 600 is aconnector 685. The connector 685 is used to connect the transponder keyreplication device 600 to a computer (not shown). The computer obtainsthe information, the image of the bitting characteristics and thetransponder code of the transponder key 605, from the transponder keyreplication device and uses it to generate a replicated transponder key.The computer takes the information received from the transponder keyreplication device and analyzes it by measuring the dimensions of thebitting characteristics. The image of the transponder key 605 isanalyzed at different positions and depths based on the type of key,which may be identified by a part number. The positions may be the spaceat which each cut is made, measured from either the tip of the key orthe head of the key. The depths may be the cuts made at each position.

Those of ordinary skill in the art may recognize that many modificationsand variations of the above may be implemented without departing fromthe spirit or scope of the following claims Thus, it is intended thatthe following claims cover the modifications and variations providedthey come within the scope of the appended claims and their equivalents.

What is claimed is:
 1. A method for replicating a transponder key, themethod comprising: inserting a first transponder key into a transponderkey replication device; obtaining a transponder code from the firsttransponder key; capturing an image of a bitting characteristic of thefirst transponder key using a camera; transmitting the transponder codeand the image of the bitting characteristics to a computer; preparing asecond transponder key according to the bitting characteristics; andprogramming the second transponder key with the obtained transpondercode from the first transponder key.
 2. The method of claim 1, furthercomprising: deciphering a position and depth of the bittingcharacteristics of the first transponder key using a computer program.3. The method of claim 2, wherein the second transponder key is cutusing the deciphered bitting characteristic.
 4. The method of claim 1,wherein a stabilizer is provided to hold the first transponder key inplace while the image is being captured.
 5. The method of claim 4,wherein the stabilizer includes a stopper for the first transponder keyto rest on.
 6. The method of claim 4, wherein the stabilizer includesbiasing means that to center the first transponder key.
 7. The method ofclaim 1, wherein light emitting diode (LED) lights are provided toilluminate the first transponder key for capturing the bittingcharacteristics.
 8. A method for replicating a transponder key, themethod comprising: providing a first replication unit for receiving afirst transponder having a a transponder code and bittingcharacteristics; reading the transponder code from the firsttransponder; capturing the bitting characteristics of the firsttransponder; providing a second replication unit for receiving a secondtransponder; and, transmitting the first transponder's code and bittingcharacteristics the second replication unit and applying the firsttransponder's code and bitting characteristics to the a secondtransponder.
 9. The method of claim 8, wherein the first replicationunit is provided with a stabilizer that holds the received transponder.10. The method of claim 9, wherein the stabilizer is provided with atransponder rest.
 11. The method of claim 8, wherein the replicationunit is provided with a stabilizer that centers the receivedtransponder.
 12. The method of claim 8, wherein the second replicationunit is provided with a stabilizer that holds and centers the receivedtransponder.
 13. The method of claim 8, wherein the second replicationunit is provided with a stabilizer that holds the received transponder.14. The method of claim 13, wherein the second replication unit'sstabilizer is provided with a transponder rest.
 15. The method of claim8, wherein the second replication unit is provided with a stabilizerthat centers the received transponder.
 16. The method of claim 8,wherein the second replication unit is provided with a stabilizer thatholds and centers the received transponder.